Jul 18, 2017 marley nc9151bs recondtioned cooling tower 950 ton youtube marley 941 ton cooling tower. Marley sigma series 1015 class 160 cooling towers user manual. Your gearbox operations can make or break your cooling tower performance. Nov 05, 2018 from reliable cooling towers and fluid coolers to replacement components, the new york sales office of spx cooling technologies is your single source for marley and recold products that are making an impact on the nyc skyline. Aug 18, 2017 gearbox repair recoundition reverse engineering falk gearbox, lufkin gearbox, what is a cooling tower. The cold water basin should be flushed and cleaned with the suction strainer screens in place. Other spx cooling technologies products spx cooling technologies offers a full line of industry leading products with unmatched support and innovation designed to help you get the most out of your cooling process.
Cooling tower parts marley bac cooling tower products. Amarillo gear designs and manufactures the industrys most reliable composite drive shafts for wet cooling. Spx cooling technologies marley mh fluid cooler user manual. Suptic air conditioning and refrigeration systems ranging from light commercial to industrial applications may rely on cooling towers to remove waste. Please refer to your operation and maintenance manual for complete information lubrication. How to install a marley nc cooling tower episode 4. Use only rust and oxidation inhibited gear oils in accordance with agma standard 9005d94. We recently provided alignment training and assistance to the hvac group at the federal reserve bank in richmond, va. The reliability of the marley single reduction cooling tower geareducer gearbox comes from more than 00 units of experience. The marley nc cooling tower is designed to operate year round as specified and will adapt to various energymanagement approaches. From start to finish, we are proud to say that our parts are one.
We currently carry replacement parts for the marley series and ratios, including both single and double reduction applications. Amertechtowerservices ats can also provide cooling tower gearbox rebuilds and spare parts like gear sets, bearings, seals, among others. Cooling tower speed reducers are usually driven by an electric motor and, most commonly, drive a fan generally mounted directly on the unit output shaft. Cooling towers and cooling tower parts spx cooling. Oil amertechtowerservices ats has an seclusive agreement to distribute oil that lasts 3 times the normal cooling tower gearbox, saving money, time and hazardous waste disposal. Generic marley replacement gear a series cooling tower fan drives the a series. Since there are no differences in the critical mounting dimensions, the a series will make gear drive replacements easy. Home library marley series 2700 and 3000 geareducer manual. Although it may seem obvious, the cooling tower must include a means to support and contain the. Geareducer 36 and 38 field repair manual non current. Recold v tech adiabatic fluid cooler layout manual.
Marley series 2200, 2250 and 2400 geareducer user manual. Generic marley replacement gear a series cooling tower fan drives the a series right angle gear drives for cooling towers from amarillo gear are designed as direct replacements for the marley cooling tower line of right angle drives. Typically, valves are available in complete kits which include valve, float. To put back into operation, drain water condensation and check oil level. Minimum speeds of marley geareducers as documented in our engineering specifications and tower manuals are those speeds necessary to maintain a flow of oil to the upper bearings through our oil slinger splash lubrication system. The f400 cooling tower represents the current generation of towers.
These are two stage gear boxes having 1st stage out of spiral bevel pair duly case hardened and lapped with another helical pair with case hardened and ground. Do you need quick and easy access to your gearbox s operation manuals. The marley aio cooling tower control panel combines the cooling. From reliable cooling towers and fluid coolers to replacement components, the new york sales office of spx cooling technologies is your single source for marley and recold products that are making an impact on the nyc skyline. Marley engineered products serve the residential, commercial and industrial markets with a product portfolio that includes baseboard heaters, wall heaters, unit heaters, infrared heaters, ceiling fans, air circulators, and much more. Extend service program cooling tower inspection tips rental cooling towers gearbox diagnostics and repair materials testing. Genemco buys, sells, consigns, and brokers quality used food processing equipment, evaporators, used marley cooling towers, apv crepaco evapco, baltimore cooling tower and other related equipment for the.
A guide to troublefree cooling towers a basic understanding of cooling tower operation and maintenance will help keep a cooling water system running in top condition, year after year by david m. With over 15 years of experience in the food industry, genemco sells used marley cooling towers, apv crepaco evapco, baltimore cooling tower at discount prices. For longer periods of shutdown, see marley cooling tower downtime instructions manual 928. Protect your cooling tower gear drives with mobil shc synthetic lubricants designed to. Providing proper installation, maintenance and operation of the series tci cooling tower is the owners responsibility, and is required for safe and efficient operation. Marley gear reducers industrial gear reducers, gearboxes.
Marley cooling towers are manufactured in isocertified facilities, attesting to our commitment to comprehensive quality processes and systems. Genemco buys, sells, consigns, and brokers quality used food processing equipment, evaporators, used marley cooling towers, apv crepaco evapco, baltimore cooling tower and other related equipment for the food processing industry. Consider us your onestop source for brand name cooling tower parts, expert installation, service, and repairs. For over 75 years, the marley geareducer has set the standard for excellence in performance and durability. This tower is equipped with stainless steel hot and cold water basins new high performance fill media new stainless steel and galvanized steel fill support systems rebuilt 75 hp two speed motor rebuilt gear reducer complete with new oil and oil. Marley nc9151bs recondtioned cooling tower 950 ton youtube marley 941 ton cooling tower. The gearbox of your cooling tower is a very valuable asset, and we realize how important it is for you to keep it running at its best. Maintaining water chemistry is an essential part of an effective. Marley aquatower cooling tower user manual 011248d. Please refer to your operation and maintenance manual for complete information. Generic marley replacement gear cooling tower hardware. A series right angle gear drives for cooling towers from amarillo gear are designed as direct replacements for the marley cooling tower line of right angle drives.
Cooling tower products is arizonas leading manufacturer and direct supplier of cooling tower parts and products for all types and brands of cooling tower needs. If equipped, check oil level in accordance with the geareducer user manual. Working in the field, you may encounter many types of gearbox failures. Get back to your priorities and minimize maintenance requirements with highquality marley replacement components for non marley towers. Nc steel cooling tower sound control 2 the ncquiet by design the nc is the result of extensive design studies focused on cooling tower sound control. When writing for information, or when ordering parts, please mention product serial number shown on the. There equipment is well engineered to say the least, resulting in powerful long lasting geareducers even in hvac systems. Marley series 2700 and 3000 geareducer manual spx cooling. Designed specifically for cooling tower duty, marley makeup water float valves provide long life with little maintenance. Amertechtowerservices supplies parts for cooling towers at competitive low prices. This is made possible through a generous up sizing of both gears and bearings as well as a balanced internal gear arrangement so to offer optimization of uniformity in balancing loads inside the gearbox. Tower owners come to ccs for replacement parts because quality, price, and quick turnaround are important for uninterrupted cooling tower operation.
Get back to your priorities and minimize maintenance requirements with highquality marley replacement components for nonmarley towers. Whether it is running large diameter axial fans, reverse operation for deicing, multiple onoffs per day, extreme operating temperatures, or the fact that it operates in an environment with 100% humidity. These studies were complicated by the fact that the cooling tower market is typically driven by one of two powerful, yet often conflicting requirements. Philadelphia gear brand cooling tower drives can be found in power plants across the globe. Whether you have questions on marley geareducer operation and maintenance. Maintenance checklist continued seasonal shutdown checklist when the system is to be shut down for an extended period of time, the following services should be performed. The amarillo composite drive shaft is the perfect complement to the amarillo right angle gear drive. These gearboxes series for cooling towers andor pulp and paper mixers is especially built to grant reliability to customers. Manuals star cooling towers star fan stack installation instructions pdf star typical drift eliminator detail pdf star typical endwall detail pdf star typical hot water basin installation detail pdf star typical louver installation detail pdf star typical partition wall detail pdf star typical stair pad detail pdf star typical stairway detail pdf star typical structural. Marley cooling tower geareducer model 2700 and 3000 user. Operate the geareducer long enough to recoat all the interior surfaces with oil. We offer replacement cooling tower parts for marley, bac, evapco, tower tech, recold, imeco, vilter. Feb 07, 2017 the gearbox of your cooling tower is a very valuable asset, and we realize how important it is for you to keep it running at its best. Each drive shaft connects the electric motor to the gearbox input shaft, thereby transmitting torque to rotate the cooling tower fan.
Used marley cooling towers, apv crepaco evapco, baltimore. View and download all cooling tower and cooling tower parts manuals in pdf format here. Gear lubrication cooling towers, closed circuit cooling. If you maintain your gearbox properly a gearbox can last 10 15 years. A guide to troublefree cooling towers a basic understanding of cooling tower operation and maintenance will help keep a cooling. Whether you have questions on marley geareducer operation and maintenance, need components to perform a repair yourself, or want to send your unit back to us for the highest level of care, spx has. Do not start and stop the motor using the safety switch at the motor. View and download marley md5016 installation manual online. Amarillo gear service ensures that our manufacturing meets or exceeds agma standards. Do you need quick and easy access to your gearboxs operation manuals.
Typically, valves are available in complete kits which include valve, float arm and float in kits to fit a specific. The evaporative cooling unit cold water basin should be drained. Artisan smartseries the best in contemporary design matched with the latest smart technologies. Generic marley replacement gear star cooling towers. Elecon has already manufactured several sizes of gear boxes for cooling tower application which are designated as kbvct.
Spx cooling technologies designs and manufactures marley geareducers for cooling towers in hvac, industrial and power plant applications. Ccs is your best source for replacement parts for all brands of cooling towers, in both counterflow and crossflow applications. For general operating conditions, agma lubricant number and corresponding viscosity range should be as shown in the table below. Lewis mechanical sales is the south texas manufacturer representative for marley cooling tower products and parts. Over the past 50 years, amarillo gear has grown to understand all of the demands that are put on a gearbox operating in a cooling tower. Marley is a leading fullline, fullservice cooling tower, aircooled condenser, and fluid cooler manufacturer.
The marley filmfill system used in the mh fluid cooler has air entrance louvers that are molded as an integral part of the fill. This manual comprises installation and maintenance in structions for cooling tower speed reducers. Cooling tower depot maintains the largest selection of instock amarilllo cooling tower gearboxes in the world to serve you well when an emergency need arises. Library results cooling towers spx cooling technologies. Nearly 90 years later, we continue to be the citys resource for innovative and efficient cooling technologies. Nearly 90 years later, we continue to be the citys resource for innovative and. Feb 06, 2017 whether you have questions on marley geareducer operation and maintenance, need components to perform a repair yourself, or want to send your unit back to us for the highest level of care, spx has. Mandy parks, component sales manager cooling tower depot, inc. Marley class f400 towers are field erected, heavy duty, film. This was a marley cooling tower, with a 60 hp motor, connected to the gearbox by a 48. In every application the target portion of the nozzle should be located at the correct distance above the top of the cooling tower fill to obtain maximum.
Amarillo gear service is proud to offer a wide range of replacement parts for our clients marley gearboxes. Aseries single reduction this gear reducer is a drop in replacement for the marley 2027 series and 18002700 series gear reducer. Aligning cooling towers with spacer shafts can sometimes present a challenge. Operating and maintenance manual philadelphia gear.
All replacement gears and shafts are manufactured within our iso certified facility located in amarillo, texas. Installation, operation and maintenance instructions as well as those offered separately on motors, fans. Used and surplus marley gear reducers ads and listings. Videos and more to make tower installation and maintenance easy.
Your resource library for cooling tower news and white papers. Engineering data and specifications iom manual marley mh fluid cooler. For nearly a century, we have provided exceptional quality equipment and service to the hvac, process cooling, industrial, and refrigeration markets. Further, we are continuously expanding the range of marley series we service and the ratios required. It will likely take around 2 years for your gearbox to fail. Marley nc everest cooling tower takes home prestigious award.
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